Service Troubleshooting FAQs


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My gauge displays tube error. What's the problem?
Take the gauge to a clean, dry environment and remove the control panel or "scaler". Check for loose hardware inside the gauge that could short the high voltage. Check for moisture inside the gauge and, if moisture is present, remove the scaler and dry overnight with a fan.

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When I try to get my density, I get nothing but +'s. Why?
Obtain the gauge's most recent calibration printout and check that the calibration constants in the memory match those on the printout. Also, verify that the depth strip is functioning correctly. Check for correct standard counts.

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Why are my gauge readings off?
Ensure you have a good standard count. Verify you are at the correct depth. Check to make sure no offsets are enabled.

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Why is my gauge hard to index?
Magnalube is the recommended lubricant. Place a small amount on the source rod and exercise the rode up and down. Check the bottom of the gauge to make sure dirt has not accumulated in the sliding block or base plate area.

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My gauge is locked up and there is no keypad response.
Press and hold the OFF button for 15-30 seconds until the gauge turns off. If it does not turn off, remove the scaler and unplug the ribbon cable from the baseboard. Plug the cable back in and turn the gauge on allowing it to go through its 5 minute self-test.

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My 3411 displays "ERROR 30". What is wrong?
Take a new standard count. (Note: A standard count must be taken each time a 3411 is turned off. It does not store standard counts.) Ensure depth switch is at the correct depth.

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What could cause the voids to be high in compacted specimens on a 4140?
Possibly the brake is slipping and thereby not allowing the angle to be fully set on. Tighten the brake cable until the brake ring doesn't slip during angle on operation.

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What causes the mold to get stuck in a 4141? How is the mold removed?
A zero angle screw stuck in the down position. Power off machine and remove the top electronic box. Unscrew the three zero angle screws (pulley atop each). Power on machine and escape to Idle screen. Press Setup then item 6 (manual). Select item 5 (unlatch mold). Select item 4 (lower ram).

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What causes the 4141 to fail pressure calibration?
The most likely cause is a loose one inch nut on the jack. Remove the front panel and lift the jack shaft by hand (place height standard under head inside chamber to keep it held up). Remove the one inch nut atop the jack screw and turn the shaft counterclockwise to screw the anti-rotation bar firmly down. Clean the nut and apply blue loctite to the treads before tightening it back on the jack shaft.

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What causes garbled display data on the 4140 console display?
If the printer power cord is plugged into an outlet other than the aux outlet on the rear of the compactor a power glitch can cause this. Power down both printer and compactor and plug printer power cord into compactor. Power on compactor and then printer.

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What causes the angle to not be displayed during gyration on a 4141?
Either a defective angle sensor or the sensor has become unplugged.

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What causes the 4155 to signal end of burn after only twenty some minutes?
The constants may have been corrupted by a power glitch. Print the constants, reset the machine and chamber, re-calibrate the Weight Window, recalibrate the scale, and re-enter the temperature constants.

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FAQs» Service Troubleshooting FAQs